0.006-0.012 IN WIRE DIA. These wire savings have been produced without any loss of accuracy and a 40 percent increase in cutting speed compared to our previous equipment.”, In addition to decreased wire consumption, Intricate EDM has also experienced greater success in tall workpieces. Used (119) New Machinery Models (693) New In-Stock (3) Receive Listings By Email. Controlling the cost of this consumable item, while dependent on the application, is the best way to control the cost of your EDM process as a whole. Travels are 16.1" x 10.2" . According to Makino, the DUO series wire EDMs use technoogy that reduces wire unspooling rates. EXTENDED HEIGHT A wide variety of edm machine low price options are available to you, such as russia, none, and united states. Since it is not necessary to create a pre-shaped die, wire EDM is often the more efficient and cost-effective method. “We reduce our unspooling speeds by relying on the machine’s mechanical precision and advanced wire transport and tensioning system,” explains Kiszonas. TYPE OF MACHINING ................ SUBMERGED WIRE-CUTTING One machine produces 100/week and we sell them at $35 less (per part) than we could source anywhere in the USA. New and Used EDM Machines. Get contact details & address of companies manufacturing and supplying CNC Wire Cut EDM Machine, CNC Wire Cut EDM Machinery, CNC Wire Cut Electric Discharge Machining Machine … “Compared to previous machines, I was seeing a 30 to 35 percent reduction in wire consumption. “By purchasing the Makino WEDM, we’ve lowered costs across the board with over 30 percent increase in speed, and surface finishes that no longer require any manual labor, let alone the four to six hours of polishing previously required.”. Pre-owned MITSUBISHI FA10 2003 EDM for only $49,900. TABLE RAPID FEED: 51.2 IPM That’s more than 50 percent in total over my old wire machine. Our current measurements average between 66 and 68 hours of machining on one 35-pound spool. Type EDM, Wire. Find here EDM Wire Cut Machine, Wire Cut EDM Machine manufacturers, suppliers & exporters in India. Max. Manufacturer: Makino; Wire EDM, No. - Max. “In July 2008, I purchased a DUO43 and found an additional 10 to 15 percent reduction in wire usage even over the SP43. Cutting speed. --Y: 19.68" (500 MM) 550 kg - Heidenhain linear glass scales - X and Y Axis only Program settings for both machines were out of the box, unmodified code generated by the on-board programming systems. AGIE CHARMILLES CUT-200SP WIRE EDM,13.77"X,8.66"Y,8.66"Z,U/V, KNUTH "NeoSpark B" CNC ELECTRIC DISCHARGE MACHINE (EDM), KNUTH DEM 320 A CNC ELECTRIC DISCHARGE MACHINE (EDM), VOLLMER MODEL QWD-75P PCD TIPPED TOOL WIRE ELECTRICAL DISCHARGE MACHINE, SODICK, AQ 750 LH, LN2WH CNTRL, NEW: 2011 | JS, FANUC ROBOCUT WIRE EDM, Fanuc 16W, x = 11.8", Y = 9.8", Z = 9.8&q, 2000 MITSUBISHI MODEL FX10 WIRE EDM, 14” X 10” X 9”, AMS TECH AW3SL WIRE EDM (2011) AC Servo Motor/Linear Motor. “The first significant change in wire consumption I experienced came when I purchased a Makino SP43 EDM in the spring of 2006,” says Mr. Frick. Find items by using the following search options. “And we’ve proven the savings in direct-comparison testing.” I can emai, Charmilles Millennium (32 Bit multi-tasking, Windows NT) That’s why FANUC has developed a next generation ROBOCUT wire-cutting machine. “In one year our previous equipment burned through 55 spools of 35-pound 0.010-inch plain brass wire, which at a cost of $190 per spool equated to $10,450 for the year,” says Mr. Brennan. X, Y, Z … These results indicate that the DUO64 consumed 0.51 pounds of wire per hour, while the other EDM used 1.16 pounds per hour. Year 1999. Cutting length. Metalworking’s leading information resource, Trends in Automotive Manufacturing Knowledge Center, Additive Manufacturing for Production Knowledge Center, Practical Approaches to Automation Knowledge Center, Hard Milling Replaces Hand Grinding in Finishing Die Components, Voice Control of Machine Tools has Arrived, Cool Tricks: How to Photograph Sinker EDM. This TAGUTI brass wire draws its properties from high grade alloy. “During the day, I’m able to visit customers, gather additional quotes, respond to calls promptly, program more applications and handle other equipment. This process is widely used in industries such as aerospace prototyping, electronics, and manufacturing of parts. )1,100 lbsTravel X / Y-axis400 / 320 inTravel U / V-axis2.17 inWire diameter0.01 inWire tension (max. The VL400Q Wire EDM Machine is a small sized, advanced-performance machine with an upgraded Automatic Wire Threader (AWT) and improved finish. The "cutting tool" in wire EDM is an energized wire that travels from reel to reel as it follows a path that "slices" through the workpiece. )22x14x12 inWork piece weight (max. The DUO’s technology has eliminated nearly all wire lag, giving us greater accuracy in taller workpieces, with little change in wire consumption on thick wall applications,” says Mr. Frick. Cutting metal with an energized strand of wire is still one of the most dynamic frontiers in metalworking, and this shop goes to extremes to keep up with the latest advances. Stock# Q10210 standard W150037, maximum amps 22, X axis 650 mm, Y axis 450 mm, Z axis 420 mm, U axis 75 mm, V axis 75 mm, table 910 x 710 mm, maximum load on table 1200 kg U, V TRAVEL $RFQ Mitsubishi BA24 with 16.5" Z Axis Wire EDM The Mitsubishi BA24 is a large-capacity, wire EDM designed to accommodate a variety of machining needs, from parts to dies. - Max. TRAVELS: - Autothreader In the PSA Peugeot Citroen process of manufacturing trimming dies, wire EDM is employed both in the manufacturing of new dies and in the process of reusing the dies that have been heavily used. - Fanuc series 180is-WB, 64 bit CNC control, 12.1" Color ICD, Ethernet port and PCMCIA slot In wire electrical discharge machining (WEDM), also known as wire-cut EDM and wire cutting, a thin single-strand metal wire, usually brass, is fed through the workpiece, submerged in a tank of dielectric fluid, typically deionized water. Charmilles Robofil 240cc wire EDM, 2005, Nice! A cost effective solution for small/production applications – our #1 selling EDM. Second only to labor costs and machine payback schedules, wire consumption is the most expensive facet of running a wire EDM machine. A Makino EDM machine uses half that, providing a significant long-term savings in $1,000’s of dollars per year in operating cost. Length of cutting edge 7.87 inches 200m/min or max.200 lines/min. The machine offers large X, Y, Z travel dime, Mitsubishi MD+Pro II Wire EDM, new in 2010. - AE3-HS Power Supply Even with a 44-pound spool option equipped on the second machine, it still only provides 55 percent of the unattended time.” In the machining area, each discharge creates a crater in the workpiece (material removal) and an impact on the tool (wear of … )1,100 lbs1,760 lbsX-ax, Working Areaworkpiece, length x width x thickness (max. Another shop, Hudson Technologies of Ormond Beach, Florida, reports similar results from their investment in a Makino WEDM. On a recent order, Frick was able to rough cut a set of 2.5-inch-thick steel parts over the weekend for 60 hours, using only one spool without any cleaning or other maintenance. Pneumatic pushing. Get contact details & address of companies manufacturing and supplying EDM Wire Cut Machine, Wire Cut EDM Machine across India. The difference is 260 percent more unattended machining time available on the DUO. Just PM'd, this machine is absolutely the nicest used Fanuc you will see. - Five controlable axes (X, - Fanuc 18W CNC Control with Color LCD, RS232 port, PCMCIA Memory Card Slot --Z: 24.00" (600 MM) Cutter: Circumference and Face Slide . In 2008, Makino released the DUO series of wire EDMs. A wide variety of edm wire cutting machine price options are available to you, such as warranty of core components, local service location, and key selling points. Wire EDM, on the other hand, uses a single wire electrode and computer-aided direction to ensure highly accurate cuts. Absolute Machine Tools also partners with all major tooling, workholding and automation companies to provide the best solutions to each customer and for every application. - 30 degree Taper at any Z Height “The demand for accuracy has never been higher in many of the industries we deal with,” says Mr. Brennan. Charmilles Robofil 230F Wire EDM, 2000, Clean, CHARMILLES ROBOFIL 2030 SI CNC WIRE EDM, MFG. S - small wire. - Max. The company states that both speed and accuracy have increased with the new wire machine, enabling them to stay ahead of the curve in challenging markets such as medical implants and electronics. On The Wire, “Although wire consumption rarely appears as a topic of concern for most wire EDM users, the financial benefits of owning a low-wire-consumption machine is critical to your bottom line, as long as it doesn’t impact accuracy, surface finish or seriously hamper your machining speed,” says Mr. Frick. CNC Machine Hourly Rate Calculator. “In my 20 years of experience, wire consumption has become one of the most critical features in shopping for a wire EDM and an area where big savings can be had on the shop floor.”. “We’ve tracked a 30 to 35 percent reduction in wire consumption between our DUO43 and previous machines. )6 Cutting angle± 15¡ Cu, NeoSpark 500 TAPER CUTTING: 15° @ 4” With: 12.0" LCD Touch Screen, Internal Hard Drive and 3.5" floppy drive, A comparison test was recently performed between a DUO64 and a comparable model EDM at an end user shop that owned both machines. Round wire 4-25mm. Length 19.68, - Mitsubishi Control 64 Bit w/ Color CRT Shop for EDM Machines at Toolots. AccuteX EDM offers 4 types of CNC wire EDM machines.The AL series is built with a linear shaft motor that was designed fully in-house by AccuteX and customized specifically for EDM cutting purposes, unlike other EDM machine tool manufacturers who use generically designed linear shaft motors. max. TRAVEL: X, Y, Z Budget constraints (USD 20000). “Wire is the single highest expense in operating a wire EDM. X,Y Travel: 14.6" x 10.6" (iii) Installation expenses Rs 3 lakh (iv) Cost of tools adequate for 2 years only Rs 4 lakhs, (v) Cost of machine room Rs 3 lakhs From October 2007 to October 2008, Tool Room Coordinator David Brennan recorded the wire purchases required to operate the company’s Makino and compared that to their previous machinery. Featuring AccuteX Wire & Sinker EDM, high-speed graphite and hard milling machines and ESPRIT CAD/CAM systems. Low Cost Wire EDM Machining We operate a 2 machine Wire EDM cell and with our new MD + PRO III, we cut these flexure plates with.010" wide cuts, fixtured and stacked 3 high and 3 wide. Max workpiece dimensions are 33.5" x 19.7" x 15.75". “Our tall workpieces have never looked better coming straight out of the machine. U,V AXIS TRAVEL 30.31 X 20.47 IN (770 X 520 MM) - Electric Chiller X 318 MM, 12.52 INCHES EDM usually works with conductive materials. Company President Brian O’Rell states that it wasn’t long before operators discovered significantly slower unspooling rates. Max. )51x31x20 inWork piece weight (max. Wire EDM units that swivel a horizontally guided electrode wire in a CNC-controlled E axis give this shop the workpiece clearance and flexibility to produce complex, high-precision PCD-tipped cutting tools. Similar results have been measured by Intricate EDM, where Mr. Frick, who has 20 years of EDM application experience, has been tracking wire consumption for several years. Working AreaTable dimensions36x24 inworkpiece, length x width x thickness (max. Vanderhorst Brothers Industries of Simi Valley, California, purchased a DUO43 for its flexibility and accuracy to produce parts for a variety of applications including aerospace, audio, automotive, defense, electronics, filtration, lighting, machine tools, medical, optics and valves. )2,640 lbsTravel X / Y-axis26 / 20 inTravel U / V-axis1.42, NeoSpark B 300NeoSpark B 500 )6 Cutting angle± 15¡ Cu, SPECIFICATIONS Rs 11 lakhs. These results indicate that the DUO64 consumed 0.51 pounds of wire per hour, while the other EDM used 1.16 pounds per hour. ... EDM, Wire. - Diameter 9.84 inches This MITSUBISHI EDM is the only one in stock and available for a limited time. Travels are 15.75" X and U, 9.85" Y and V, and 15.75" Z. Max taper is 30 degrees. Extrusion dies and blanking punches are very often machined by wire cutting. At night, the machine is typically set to run six to eight additional hours unattended, nearly doubling the shop’s productivity and significantly reducing machining costs.”. )1,100 lbsTravel X / Y-axis320 / 250 inTravel U / V-axis2.17 inWire diameter0.01 inWire tension (max. PO, Mitsubishi BA24 with 16.5" Z Axis Wire EDM Electrical discharge machines are primarily used for hard metals or those that would be very difficult to machine with traditional techniques. “It’s hard to believe there can be such a large difference between the wire consumption of two machines,” says Mr. O’Rell. Add a For Sale Listing. Absolute Machine Tools offers complete EDM solutions for a wide variety of industries and applications. )38x22x12 in47x26x16 inWork piece weight (max. Technology that allows slower unspooling speeds without compromising results appears to be the answer. It is made by normal brass alloy to be used normal machine condition at WEDM. 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